Sunday 9 November 2008

2009 Kawasaki ER-6f - Overview



IN an effort to keep the already brilliant faired ER6-f and the naked ER6-n in the lead place of the hard fought middle weight motorcycle class, Kawasaki has given both machines a complete revamp.

In 2009 the Kawasaki's will be up against favourites such as the Suzuki SV650, the Bandit 650 and the GSX-F650, unchanged spec wise for 2009 as well as the new Ducati 696, the Yamaha Diversion 600, the Yamaha Fazer 600 and also the Aprillia Shiver.

Both updated bikes are based on the same frame, chassis, wheels and suspension – the ER6-f faired version gets completely new bodywork and top fairing compared to the current model with Kawasaki happy to make the link to the Supersports bikes in the Kawasaki range. The naked ER6-n gets a similarly complete working over leaving the looks a little similar to the KTM 690.



There's no doubting the fact the ER6-f is a great looking motorcycle. Sportier looks based on the Ninja supersports range, a new frame, swingarm and suspension are backed up by the restyled bodywork, with a new taller fuel tank adding to the fantastic 650cc parallel twin motor.

Kawasaki isn’t revealing too much information about the new bikes at the moment – the full technical details will be released at the Cologne Show in early October. What we do know is mechanical changes to the engine are not radical – just as well as the 649cc parallel twin powerplant is one of the best bits of the current bike.

With 71bhp, the current bike is able to provide a superb package - the decent torque of 49lb ft allowing the light weight and easy handling to deal with town and country roads easily with a 130mph top speed. It's unlikely the new engine will have much more power or torque but Kawasaki has revealed it will rev more easily - suggesting engine internals have been lightened to allow this to happen.

The other changes that have been made to the motor include tweaks to fuel injection and mapping to give smoother low and mid rev range response and allow it a quicker revving character.



According to Kawasaki the changes to the rest of the bike are aimed at reducing vibration and giving the bike lighter handling which suggests some weight-saving has been done on the steel framed bike.

The ER-6 has always been a great fun package offering an accessible bike to new riders but still able to keep more experienced people happy and entertained.

Wavy discs, off-set rear suspension and an underslung exhaust all remain in place with the updated looks giving the bike a much more aggressive look. Anti-lock brakes remain an option on both versions of the bike - currently a £300 option.

Kawasaki may not be revealing much detailed information about the two versions of the ER6 but the Japanese firm is making it very clear it doesn't want to alienate less experienced riders with an overly sporty machine. A Kawasaki statement about the bikes says: "Building on the key values of its highly acclaimed predecessor, the new ER-6f continues to offer a package that is both fun and easy to ride, and matches its sporty street performance with aggressive new Ninja supersport styling.



"The balance of compact size and good power offered by the ER-6f’s predecessor was the key to its success. To fit into its trim package, an in-line four would have been too wide and a V-twin too long. The only engine design that offered both good power characteristics and the requisite compactness was a Parallel Twin. "While maintaining this balance, the new engine gets a number of tweaks that offer smoother low-mid response and a quicker-revving character. Changes to the frame, swinging arm and suspension result in reduced vibration and lighter handling."

2009 Kawasaki ER-6f - Features

Liquid-cooled, DOHC, 8-valve 649 cm3 Parallel Twin with fuel injection delivers smooth, responsive performance, especially in the low and medium rpm ranges. The engine was tuned for rider-friendly power characteristics that will inspire confidence in new riders. Revised fuel injection settings result in smoother response (especially below 4,000 rpm) and contribute to the new ER-6n’s quicker-revving character. The engine’s excellent mid-range power characteristics make the bike especially fun to ride at medium speeds on city streets. Roll-on response is exceptional, offering impressive passing performance. Large-bore 38 mm throttle bodies feature sub-throttles for high power output with smooth, sensitive throttle response. Wider radiator (by 40 mm) offers increased cooling efficiency (17.4 kW >> 19.4 kW).


New dual headlamp design features twin position lamps – just like on our Ninja supersport models. The designed shape of the multi-reflector headlamp’s bulb hoods is an example of to the attention given to detail on this model.



Flowing lines are also evident in the design of the new MotoGP-inspired multi-function instrumentation. Features include a new fuel gauge, digital speedometer, clock, odometer, dual trip meters and a bar-style digital tachometer like our MotoGP racer. The new layout allows the clock and trip meter to be viewed simultaneously. Red backlighting for the LCD screen adds to the sporty image.



Dual 300 mm front petal disc brakes and 220 mm rear petal disc look great and deliver plenty of braking power. In addition to the very effective petal disc brakes, customers looking for an added degree of reassuring braking performance can also choose models with front and rear ABS (available in certain markets). Front brake lever uses a new ball-joint (instead of a unitised piece) and revised pivot location to deliver smoother actuation of the master cylinder piston. Now common, standard and ABS models both use a front brake master cylinder with 14 mm piston, and twin-piston front brake calipers with 27 mm pistons. While performance and touch of standard models is maintained, with the new master cylinder pistons and larger caliper pistons, braking performance and lever touch on ABS models is noticeably improved. As the lever is actuated, grip is immediate (minimal lever play) and firm, and a new ABS programme with a wider range of conditions ensures very consistent braking performance. The new settings contribute to excellent road-holding performance, especially on roads that are less than circuit-smooth.



Fuel tank is taller – especially noticeable when viewed from the side – which adds to the bike’s crouching appearance. Sharp-edged line motif gives it a look very distinct from that of its predecessor. Flush-surface fuel cap contributes to the sleek lines.



Rubber mounts instead of rigid mounts used for the upper-rear engine mounts reduce vibration transmitted to the rider through the seat. Handlebar is rubber-mounted to reduce vibration transmitted through the handle grips. Rider and pillion footpegs are rubber coated to further reduce vibration.



While the frame is completely new, its design continues to be a key component of the ER-6f’s identity. Like on its predecessor, the ER-6f’s bodywork accentuates the frame, rather than hiding it. The design of the frame, rear suspension and swingarm create an integrated line running from the steering head to the rear hub. Swingarm now has a D-shaped cross-section (instead of a square tube). The pipe-like design of the new swingarm and revised stabiliser further contribute to the ER-6f’s higher-quality appearance. Finish at frame joints is much cleaner, improving overall quality of the bike.



Viewed from the rear or from the side, the tail cowl and seat’s sharper design is evident. Thin new LED tail lamp and rear turn signals reinforce this image.



The combination of efficient fuel injection and a 3-way catalyser inside the muffler make for very low emissions which pass the stringent Euro-III regulations. 300-cell catalyser offers more compact size and lighter weight compared to previous 200-cell unit. Muffler internals were revised to suit the new catalyser.


Windscreen set at a sharp angle contributes to the supersport image. A lip at the top of the screen helps to deflect air away from the rider. A duct in the centre of the cowling creates an “air curtain” which reduces wind buffeting at higher speeds and improves rider comfort.



The addition of an inner fender helps keep the underside of the tail cowl clean and contributes to the ER-6f’s sporty look.


Side view of the front cowling and the fairings (especially the top corners at the front) have distinctive Ninja design elements. Fairing design judiciously combines coloured and black panels to create a compact appearance – an approach similar to that used on the Ninja ZX-10R.

2009 Kawasaki ER-6f - Specifications


Engine type: Liquid-cooled, 4-stroke Parallel Twin
Displacement: 649 cc
Bore x stroke: 83 x 60 mm
Compression ratio: 11.3:1
Valve/Induction system: DOHC, 8 valves
Maximum power: 53 kW {72.1 PS} / 8,500 rpm
Maximum torque: 66 N·m {6.7 kgf·m} / 7,000 rpm
Fuel system Fuel injection: ø38 mm x 2 (Keihin)
Ignition: Digital
Starting: Electric
Lubrication: Forced lubrication, semi-dry sump
Transmission: 6-speed, return
Final Drive: Sealed Chain
Primary reduction ratio: 2.095 (88/42)
Gear ratios: 1st 2.438 (39/16)
Gear ratios: 2nd 1.714 (36/21)
Gear ratios: 3rd 1.333 (32/24)
Gear ratios: 4th 1.111 (30/27)
Gear ratios: 5th 0.966 (28/29)
Gear ratios: 6th 0.852 (23/27)
Final reduction ratio 3.067 (46/15)
Clutch: Wet multi-disc, manual
Frame type: Diamond, high-tensile steel
Seat Height: 784mm (30.9 inches)
Suspension, front: 41 mm telescopic fork
Suspension, rear: Offset laydown single-shock with adjustable preload
Wheel travel, front: 120 mm
Wheel travel, rear: 125 mm
Tyre, front: 120/70ZR17M/C (58W)
Tyre, rear: 160/60ZR17M/C (69W)
Brakes, front: Dual semi-floating 300 mm petal discs. Dual piston
Brakes, rear: Single 220 mm petal disc. Single-piston